Custom Flat Plastic Bags: Size, Printing & Manufacturing Guide

Introduction

Custom flat plastic bags are widely used in food packaging, industrial components, medical products, retail, and e-commerce. However, many buyers request quotations with incomplete specifications, making it difficult for suppliers to provide accurate pricing.

Preparing the right information before requesting a quotation helps reduce revisions, shorten communication time, and receive a more competitive offer.

This guide explains everything you should prepare before ordering custom PE flat bags.


1. Determine the Bag Dimensions

The first step is confirming the finished bag size.

Typical dimensions include:

  • Width
  • Length
  • Bottom seal (if applicable)
  • Side seal

For example:

  • 150 × 250 mm
  • 300 × 450 mm
  • 500 × 700 mm

Always specify whether the dimensions are internal or external measurements.


2. Select the Right Material

Material affects:

  • Strength
  • Transparency
  • Flexibility
  • Cost

Common options include:

Material Best For
LDPE Premium appearance, flexible packaging
HDPE Lightweight, economical packaging
LLDPE Heavy-duty applications
Co-extruded Film High-performance packaging

If you're unsure, provide your product application and your supplier can recommend the most suitable material.


3. Specify Film Thickness

Thickness is one of the biggest cost drivers.

Typical ranges include:

  • 20 μm
  • 30 μm
  • 40 μm
  • 50 μm
  • 60 μm
  • 80 μm
  • 100 μm+

Choosing a thickness based on product weight prevents unnecessary material costs.


4. Decide Whether Printing Is Required

If branding is important, prepare:

  • Logo
  • Artwork (AI/PDF preferred)
  • Number of print colors
  • Printing position
  • Pantone colors

Good print files reduce setup time and improve printing quality.


5. Choose Bag Features

Depending on the application, optional features include:

  • Air holes
  • Hang holes
  • Euro slot
  • Tear notch
  • Vent holes
  • Warning text
  • Barcode printing
  • Batch coding

Selecting only the necessary features helps optimize cost.


6. Estimate Order Quantity

Quantity has a direct impact on unit price.

Suppliers usually quote based on:

  • Material consumption
  • Printing setup
  • Production efficiency

Larger production runs generally achieve lower unit costs.


7. Packaging Requirements

Consider how the bags should be packed.

Examples include:

  • Bulk packed
  • 100 pcs per pack
  • Carton packed
  • Export palletized
  • Individual retail packaging

Packaging affects labor cost and shipping efficiency.


8. Compliance Requirements

For regulated industries, inform your supplier if certification is required.

Examples include:

  • Food-contact compliance
  • RoHS
  • REACH
  • FDA
  • EU regulations

Providing these requirements early helps avoid delays during production.


9. Delivery Requirements

Include:

  • Delivery country
  • Shipping method
  • Target lead time
  • Destination port

These details help suppliers recommend the most suitable logistics solution.


10. Request Samples Before Mass Production

Before placing a large order, request samples to verify:

  • Material
  • Thickness
  • Printing
  • Dimensions
  • Sealing quality

Sampling reduces production risks and ensures the final product meets expectations.


Information Checklist Before Requesting a Quote

A complete inquiry should include:

✅ Bag dimensions

✅ Material

✅ Thickness

✅ Printing artwork

✅ Quantity

✅ Special features

✅ Packaging requirements

✅ Compliance requirements

✅ Shipping destination

Providing complete specifications enables suppliers to prepare faster and more accurate quotations.


Conclusion

Custom flat plastic bags can be tailored to almost any packaging application, but accurate quotations depend on complete product specifications.

By preparing the essential information before contacting a manufacturer, buyers can shorten communication time, avoid misunderstandings, and receive quotations that better match their actual requirements.

Whether your project involves simple clear bags or fully printed industrial packaging, working with an experienced manufacturer ensures consistent quality, efficient production, and dependable delivery.

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* FINAL MATERIAL, TOLERANCE, MOQ, SAMPLE PROCEDURE, LEAD TIME, DOCUMENT AVAILABILITY, PAYMENT TERMS AND SHIPPING BASIS ARE CONFIRMED IN THE WRITTEN QUOTATION. DDP PRICING IS PROVIDED ONLY WHERE AVAILABLE FOR THE STATED DESTINATION.